Most Recent Articles

Despite low unemployment and a long-term economic growth streak with record profits now approaching a full decade, distribution centers and warehouses have continued to experience trouble retaining skilled or experienced staff. The problem lies more in how management values the contribution of their people in those facilities – which also makes it somewhat easier to resolve. Today we look into the problem with the help of some great research from ProLogistix through the WERC organization.

The average U.S. warehouse wastes 6.9 weeks a year on unnecessary motion—costing the industry $4.3 billion, or 265 million hours of labor annually, according to data from the U.S. Census Bureau.

Unnecessary motion is often difficult to comprehend and recognize. It’s ingrained in our habits, and many times it’s hard to understand how it indicates a larger problem on the floor. For example, walking to a fixed computer or printer is an activity warehouse staff have been doing for years. For many, it may not be viewed as waste of time, just simply a part of the job.

The annual DC Metrics study has been published and while the entirety of the report is worth studying as an excellent source of industry benchmarks and trends, we wanted to share and dive into a few of the highlights that jumped out at us as significant this year.

The Real Meaning of “Future” - One thing that everyone hates to admit about “future articles” is that the reality of what they talk about is already here. The rest of us are behind the curve trying to catch up!  While we are assigning these innovations to the “future” - perhaps to give us more time to budget for them – it certainly doesn’t hurt to invest our time into learning our options and planning ahead for the opportunity to take the leap with something new.

Receiving, Put-away, Picking, Packing, and Shipping. Actually, there are more, but we’ll use the limited space in our blog post today to share five processes that can be transformed by deploying a single workstation with a dimensional scanner.

Lean practitioners are probably aware of the “Water Spider” which is an important role on the floor of the manufacturing shop. And you may also know that it, like many other lean terms like “Kanban,” “Gemba” and “Kaizen,” it originates from the Japanese language, where lean got its start.

We recently ran a short series of articles (See parts One, Two and Three here) on Manufacturing Execution Systems (MES) a key software solution essential in the Manufacturing world. We had some excellent feedback on the articles and realized that while prolific with sharing our thoughts on the warehouse and logistics space where equipment, process, and people are concerned, we never really spent much time talking about software solutions that help connect it all together and make it work. This week we are going to dive a little deeper in the topic and will offer more information during the coming year.

Here is Part I of a sampling of the basic software systems everyone should be aware of if you are looking to do more automation or in-process KPI tracking:

Do you know how to improve quality and safety in manufacturing with automation and mobility? In the last article, we talked about quality control. Today we want to share with you how automation and mobility impacts manufacturing.

Despite the fact that ‘Sophia’, a humanoid robot, was granted citizenship by Saudi Arabia and the growing fear and trepidation among retail and warehouse workers in the past decade, the integration of robotics and automation into warehouse processes is hardly the job “Robot Job Stealing Apocalypse” it has been made out to be.

The most essential core component of any good warehouse efficiency strategy begins and ends with quality control. Your team may not be responsible for the quality of the products you deliver, or for the commitment to customer satisfaction that comes from products, but they are just as responsible as the manufacturer when it comes to the quality of their work. Each product is handled by your team as it passes through your distribution center on their way to retailers, consumers, or to another destination.